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Composite materials

A consists of two or more with different . They are combined to produce a material with improved properties. Most composite materials have two components:

  • the
  • the , which binds the reinforcement together

The table shows some examples of composite materials:

Composite materialReinforcementMatrix
Reinforced concreteSteelConcrete
FibreglassGlass fibresPolymer resin
Carbon fibre reinforced polymerCarbon fibresPolymer resin
Chipboard Wood chipsResin glue
Composite materialReinforced concrete
ReinforcementSteel
MatrixConcrete
Composite materialFibreglass
ReinforcementGlass fibres
MatrixPolymer resin
Composite materialCarbon fibre reinforced polymer
ReinforcementCarbon fibres
MatrixPolymer resin
Composite materialChipboard
ReinforcementWood chips
MatrixResin glue

It is often possible to separate the reinforcement from the matrix by physical processes. For example, reinforced concrete can be broken up using machinery. This is one stage in recycling the components of reinforced concrete.

Fibre glass and carbon fibre reinforced polymer (CFRP)

The in these composite materials have a low . They are strong in , so they are not easily stretched, but they are flexible. The polymer which binds the fibres together is not strong but it is stiff. The composite materials show a combination of these properties. They are strong, stiff and lightweight.

Chipboard

Wood itself is a natural composite material. It consists of a reinforcement of fibres bonded together by a matrix of . The fibres are aligned alongside each other, so wood is stronger in one direction than it is in the other. Chipboard contains randomly arranged wood chips bonded together by a glue, so it is strong in all directions.

Question

Chipboard may be supplied with a thin layer glued to its surfaces. Suggest reasons that explain why this material is more suitable than chipboard alone for making self-assembly furniture.

Reinforced concrete

The properties of concrete can be improved by reinforcing it with steel rods or mesh. The of concrete is higher than its , but the tensile strength of steel is higher than its compressive strength. The combination of the two materials that is strong in tension and in . This allows reinforced concrete to be strong and slightly flexible, which is important when constructing large buildings and structures.

A comparison of different materials

Different have different but they may also have some properties in common. The table summarises some of the typical properties of glass and clay ceramics, metals, plastics and composites.

Glass ceramicsClay ceramicsMetals PlasticsComposites
AppearanceTransparentOpaqueShinyVariousUsually opaque
Melting point HighHighHighUsually lower High
Malleable, brittle or flexibleStiff and brittleStiff and brittleMalleableUsually flexibleUsually stiff and brittle
Ability to conduct electricityPoorPoorGoodPoorPoor
Ability to conduct heatPoorPoorGoodPoorPoor
StrengthRelatively poorStrong under compressionStrongRelatively weakUsually very strong
Appearance
Glass ceramicsTransparent
Clay ceramicsOpaque
MetalsShiny
PlasticsVarious
CompositesUsually opaque
Melting point
Glass ceramicsHigh
Clay ceramicsHigh
MetalsHigh
PlasticsUsually lower
CompositesHigh
Malleable, brittle or flexible
Glass ceramicsStiff and brittle
Clay ceramicsStiff and brittle
MetalsMalleable
PlasticsUsually flexible
CompositesUsually stiff and brittle
Ability to conduct electricity
Glass ceramicsPoor
Clay ceramicsPoor
MetalsGood
PlasticsPoor
CompositesPoor
Ability to conduct heat
Glass ceramicsPoor
Clay ceramicsPoor
MetalsGood
PlasticsPoor
CompositesPoor
Strength
Glass ceramicsRelatively poor
Clay ceramicsStrong under compression
MetalsStrong
PlasticsRelatively weak
CompositesUsually very strong